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I-Glass Fiber eQiniswa nePolycarbonate: Ukutyhila iNqaku kunye neNdibaniselwano yeMathiriyeli emangalisayo

Intshayelelo

I-Glass Fiber eQiniswa nePolycarbonate(I-GFRPC) ivele njenge-frontrunner kwindawo yezinto eziphezulu zokusebenza, amashishini achukumisayo anamandla akhethekileyo, ukuqina, kunye nokungafihli. Ukuqonda inkcazo kunye nokudityaniswa kwe-GFRPC kubalulekile ukuxabisa iipropati zayo ezimangalisayo kunye nezicelo ezahlukeneyo.

Ukuchaza i-Glass Fiber Reinforced Polycarbonate (GFRPC)

I-Glass Fiber Reinforced Polycarbonate (GFRPC) yimpahla edibeneyo edibanisa amandla kunye nokuqina kweefayili zeglasi kunye ne-ductility kunye nokucaca kwe-polycarbonate resin. Le ngxubevange yeepropati inika i-GFRPC iseti eyodwa yeempawu eziyenza ibe sisixhobo esifunwa kakhulu kuluhlu olubanzi lwezicelo.

Ukuphonononga iNdibaniselwano yeGlass Fiber Reinforced Polycarbonate (GFRPC)

I-synthesis ye-Glass Fiber Reinforced Polycarbonate (GFRPC) ibandakanya inkqubo yamanyathelo amaninzi adibanisa ngokucophelela iifayili zeglasi kwi-polycarbonate matrix.

1. Ukulungiswa kweFayibha yeglasi:

Iintsinga zeglasi, icandelo eliqinisayo le-GFRPC, zenziwe ngesanti ye-silica, ubutyebi bendalo obuyintabalala kuqweqwe loMhlaba. Isanti ihlanjululwa kuqala kwaye inyibilikiswe kumaqondo aphezulu, malunga ne-1700 ° C, ukwenza iglasi etyhidiweyo. Le glasi ityhidiweyo iye inyanzeliswe ngemilomo ecolekileyo, yenze imicu emincinci yeglasi.

Idayamitha yale micu yeglasi inokwahluka ngokuxhomekeke kwisicelo esifunwayo. Kwi-GFRPC, iintsinga zihlala kuluhlu lwe-3 ukuya kwi-15 ye-micrometer ububanzi. Ukuphucula ukunamathela kwabo kwi-polymer matrix, iifiber zeglasi ziphantsi konyango. Olu nyango lubandakanya ukusebenzisa i-agent yokudibanisa, njenge-silane, kumphezulu wefiber. I-ejenti yokudibanisa idala iibhondi zeekhemikhali phakathi kweefayili zeglasi kunye ne-polymer matrix, ukuphucula ukugqithiswa koxinzelelo kunye nokusebenza ngokubanzi.

2. Ukulungiselela iMatrix:

Izinto zematrix kwi-GFRPC yipolycarbonate, ipolymer ye-thermoplastic eyaziwa ngokungafihli, ukomelela, kunye nokuxhathisa impembelelo. Ipolycarbonate iveliswa ngepolymerization reaction ebandakanya iimonomers ezimbini eziphambili: bisphenol A (BPA) kunye nephosgene (COCl2).

Ukusabela kwepolymerization ngokuqhelekileyo kuqhutyelwa kwindawo elawulwayo kusetyenziswa i-catalyst ukukhawulezisa inkqubo. Isiphumo se-polycarbonate resin yi-viscous liquid kunye nobunzima obukhulu be-molecular. Iipropati ze-polycarbonate resin, ezifana nobunzima be-molecular kunye nobude be-chain, zinokuthi zilungelelaniswe ngokulungelelanisa iimeko zokusabela kunye nenkqubo ye-catalyst.

3. Ukudibanisa kunye nokuxuba:

Iifiber zeglasi ezilungisiweyo kunye ne-polycarbonate resin zihlanganiswa kwisinyathelo sokudibanisa. Oku kubandakanya ukuxuba ngokucokisekileyo kusetyenziswa ubuchule obufana ne-twin-screw extrusion ukufezekisa ukusabalalisa okufanayo kweentsinga ngaphakathi kwe-matrix. Ukuhanjiswa kweentsinga kuchaphazela kakhulu iimpawu zokugqibela zemathiriyeli edibeneyo.

I-twin-screw extrusion yindlela eqhelekileyo yokudibanisa i-GFRPC. Kule nkqubo, iifiber zeglasi kunye ne-polycarbonate resin zondliwa kwi-twin-screw extruder, apho zixhomekeke kwi-chearing mechanical kunye nobushushu. Amandla okucheba aqhekeza izithungu zemicu yeglasi, zisasazeke ngokulinganayo kwintlaka. Ubushushu bunceda ukuthambisa i-resin, ukuvumela ukusasazeka kwefiber engcono kunye nokuhamba kwe-matrix.

4. Ukubumba:

Umxube odityanisiweyo we-GFRPC uye wabunjwa ube kwimilo enqwenelekayo ngokusebenzisa ubuchule obahlukeneyo, kubandakanywa ukubumba inaliti, ukubumba ucinezelo, kunye ne-extrusion yamaphepha. Iiparamitha zenkqubo yokubumba, ezifana nobushushu, uxinzelelo, kunye nezinga lokupholisa, lichaphazela kakhulu iimpawu zokugqibela zezinto eziphathekayo, izinto ezichaphazelayo ezifana ne-fiber orientation kunye ne-crystallinity.

Ukubumba isitofu bubuchule obusetyenziswa kakhulu ekuveliseni amacandelo e-GFRPC antsonkothileyo ngokuchaneka okuphezulu komgangatho. Kule nkqubo, umxube we-GFRPC otyhidiweyo utofwa phantsi koxinzelelo oluphezulu kwi-mold mold cavity. I-mold ipholile, ibangela ukuba izinto ziqiniswe kwaye zithathe isimo sobumba.

Ukubumba ukunyanzeliswa kukulungele ukuvelisa amacandelo e-GFRPC alula okanye alula. Kule nkqubo, umxube we-GFRPC ubekwe phakathi kweehafu ezimbini zokubumba kwaye uphantsi koxinzelelo oluphezulu kunye nobushushu. Ubushushu bubangela ukuba izinto zithambe kwaye zihambe, zizalise i-mold cavity. Uxinzelelo ludibanisa izinto eziphathekayo, luqinisekisa ukuxinana okufanayo kunye nokusabalalisa ifayibha.

I-extrusion yamaphepha isetyenziselwa ukuvelisa amaphepha e-GFRPC aqhubekayo. Kule nkqubo, umxube we-GFRPC otyhidiweyo unyanzeliswa ngokufa kwe-slit, ukwenza iphepha elincinci lezinto eziphathekayo. Iphepha liyapholiswa kwaye lidluliselwe kwiirola ukulawula ubukhulu kunye neempawu zayo.

5. Emva kokulungiswa:

Ngokuxhomekeke kwisicelo esithile, amacandelo e-GFRPC anokuthi afumane unyango lwasemva kokulungiswa, okufana nokuqhotyoshwa, umatshini, kunye nokugqitywa komphezulu, ukunyusa ukusebenza kwawo kunye nobuhle.

I-Anealing yinkqubo yonyango lobushushu ebandakanya ukufudumeza kancinane imathiriyeli ye-GFRPC ukuya kubushushu obuthile kwaye emva koko uyipholise kancinane. Le nkqubo inceda ukukhulula uxinzelelo oluseleyo kwizinto eziphathekayo, ukuphucula ukuqina kwayo kunye ne-ductility.

Umatshini usetyenziselwa ukwenza iimilo ezichanekileyo kunye neempawu kumacandelo e-GFRPC. Iindlela ezahlukeneyo zobuchwephesha, ezinje ngokungqusha, ukujika, kunye nokugrumba, zinokusetyenziswa ukufikelela imilinganiselo enqwenelekayo kunye nokunyamezelana.

Unyango lokugqiba umphezulu lunokuphucula inkangeleko kunye nokuqina kwamalungu e-GFRPC. Olu nyango lunokubandakanya ukupeyinta, ukucwenga, okanye ukufaka isambatho esikhuselayo.

I-Glass Fiber eQiniswayo nabavelisi bePolycarbonate: IiMasters zeNkqubo yeSinthesi

I-Glass Fiber Reinforced Polycarbonate (GFRPC) abavelisi badlala indima ebalulekileyo ekuphuculeni inkqubo yokudibanisa ukufezekisa iipropati ezinqwenelekayo kwizicelo ezithile. Banobuchwephesha obunzulu ekukhetheni izinto, iindlela zokuhlanganisa, iiparamitha zokubumba, kunye nonyango lwasemva kokulungiswa.

Abavelisi be-GFRPC abahamba phambili baqhubeka bephucula iinkqubo zabo zokudibanisa ukunyusa ukusebenza kwemathiriyeli, ukunciphisa iindleko, kunye nokwandisa uluhlu lwezicelo. I-SIKO isebenzisana ngokusondeleyo nabathengi ukuqonda iimfuno zabo ezithile kwaye ilungelelanise izisombululo ze-GFRPC ngokufanelekileyo.

Ukuqukumbela

Udibaniso lweI-Glass Fiber eQiniswa nePolycarbonate (GFRPC) yinkqubo entsonkothileyo kunye nezinto ezininzi ezibandakanya ukukhethwa ngokucophelela kwezinto, iindlela ezichanekileyo zokudibanisa, iinkqubo ezilawulwayo zokubumba, kunye nonyango olulungiselelwe emva kokulungiswa. I-Glass Fiber Reinforced Polycarbonate abavelisi badlala indima ebalulekileyo ekuphuculeni le nkqubo ukufezekisa iipropati ezifunwayo kwizicelo ezithile, ukuqinisekisa ukuveliswa okungaguqukiyo kwamacandelo aphezulu e-GFRPC.


Ixesha lokuthumela: 18-06-24